Flowserve 3200MD User Manual download pdf (Page 2)

User instructions - Digital Positioner 3200MD LGENIM0059-08 10/13

Contents

1 Terms Concerning Safety 3

2 General Information 3

3.1 Unpacking 3

3.2 Storage 3

3.3 Pre-installation Inspection 3

4 Logix 3200MD

Positioner Overview 4

4.1 Speciﬁ cations 4

4.2 Positioner Operation 6

4.3 Detailed Sequence

of Positioner Operations 7

5 Mounting and Installation 8

5.1 Mounting to Valtek Linear

Mark One Valves 8

5.2 Mounting to Standard

Valtek Rotary Valves 9

5.3 Optional Valtek Rotary

Mounting Procedure 10

5.4 NAMUR Rotary Mounting 11

5.5 Tubing Positioner to Actuator 11

6 Wiring and Grounding Guidelines 12

6.1 4-20 mA Command Input Wiring 12

6.2 Grounding Screw 12

6.3 Compliance Voltage 12

6.4 Cable Requirements 13

6.5 Intrinsically Safe Barriers 14

7 Startup 14

7.1 Logix 3200MD Local Interface Operation 14

7.2 Initial DIP Switch Settings 14

7.3 Operation of Conﬁ guration

DIP Switch Settings 14

7.4 Setup of the Cal Dip-Switch for the Quick Calibration

operating mode. 16

7.5 QUICK-CAL Operation 16

7.6 Local Control of Valve Position 17

7.7 Factory Reset 17

7.8 Command Reset 17

7.9 Version number checking 17

7.10 Logix 3200MD Status Condition 17

7.11 ValveSight Conﬁ guration and Diagnostic Software and

HART 375 Handheld Communicator 17

8 Maintenance and Repair 21

8.1 Driver Module Assembly 21

8.2 Regulator 23

8.3 Checking or Setting Internal Regulator Pressure 23

8.4 Spool Valve 24

8.5 Spool Valve Cover 24

8.6 Stem Position Sensor 25

8.7 Main PCB Assembly 26

8.8 Pressure Sensor Board 26

8.9 Customer Interface Board 27

9 Optional Hardware 28

9.1 Vented Design 28

9.2 HART Modem 28

9.3 4-20 mA Analog Output Board 29

10 Requirements for Safety Integrity 30

10.1 Fail Safe State 30

10.2 Safety Function 30

10.3 Fail Safe State Response Time 30

10.4 Diagnostic Annunciation and Response Time 30

10.5 Maximum Achievable SIL 31

10.6 Model Selection and Speciﬁ cation of Flowserve 3200MD

Positioner 31

10.7 Installation 31

10.8 Firmware Update 31

10.9 Required Conﬁ guration Settings 31

10.10 Reliability Data 31

10.11 Lifetime Limits 32

10.12 Proof Testing 32

Steps for Proof Test 32

10.13 Maintenance 32

10.14 Repair and Replacement 32

10.15 Training Requirements 32

11 Parts List 34

12 Logix 3200MD Spare Parts Kits 35

13 Logix 3200MD Mounting Kits 35

13.1 Valtek Mounting Kits 35

13.2 Logix O.E.M. Mounting Kits 36

13.3 NAMUR Accessory Mounting Kit

Part Numbers 36

15 How to Order 38

16 Troubleshooting 39

1 2 3 4 5 6 7 ... 39 40

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Flowserve 3200MD User Manual Page 2

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