Flowserve PM15E Electro-Pneumatic Valve Positioner User Manual

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Worcester Controls
WCAIM2017
(Part 12508)
Model PM15E Electro-Pneumatic Valve Positioner
Installation, Operation and Maintenance Instructions
1. STORAGE INSTRUCTIONS 2
2. INSTALLATION 2
A. Mounting Guide 2
B. Mounting Instructions 3
C. Connections 3
3. OPERATION 4
4. AIR REQUIREMENTS 4
5. FRONT COVER AND INDICATOR COVER 4
6. SPAN AND ZERO ADJUSTMENT 5
7. INDICATOR ADJUSTMENT 5
8. CAM ADJUSTMENT 5
9. REVERSE-ACTING AND SPLIT RANGE 6
10. DAMPERS 6
11. I/P UNIT, PM15E 6
12. REMOVING AND MOUNTING THE I/P UNIT
TO THE POSITIONER UNIT 7
13. MAINTENANCE 8
A. Pilot Valve 8
B. Diaphragm 8
C. Feedback Spring 8
D. Balance Arm 9
E. Lower Arm 9
F. O-Rings 9
G. Filter Plug 9
14. TROUBLESHOOTING 10
15. TECHNICAL DATA 10
Exploded Drawing 11
Spare Part List 12
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Summary of Contents

Page 1 - Worcester Controls

Worcester ControlsWCAIM2017(Part 12508)Model PM15E Electro-Pneumatic Valve PositionerInstallation, Operation and Maintenance Instructions1. STORAGE IN

Page 2 - 2. INSTALLATION

14. TROUBLESHOOTINGNOTE: All PM15E positioners are serialized and date coded. Pleasenote date, and provide the serial number when contacting the facto

Page 3

Flow Control DivisionWorcester ControlsWCAIM2017 Model PM15E Electro-Pneumatic Valve Positioner 11

Page 4 - 5. FRONT COVER

Pos Part No. Qty Description1 1 Housing2 P5-2 1 Front Cover Including O-Ring3 P5-AS3N 1 Connecting Block NPT 1/4"Assembly4 P5-4 1 Relief Valve S

Page 5 - 8. CAM ADJUSTMENT

1. STORAGE INSTRUCTIONSPM15E Positioner Storage and Handling ProceduresPM15E positioners are precision instruments which should be storedand handled a

Page 6 - 11. I/P UNIT, PM15E

B. Mounting Instructions for a Direct-Acting PM15E to a Spring-Return or Double-Acting 39 Actuator:The most common installation configuration is with

Page 7 - POSITIONER UNIT

before pressurizing. A high flow silencer or an exhaust pipe canbe connected to this port to prevent foreign objects from enteringand blocking the uni

Page 8 - 13. MAINTENANCE

6. SPAN AND ZERO ADJUSTMENTSpan is adjusted with the brass-colored (upper) thumb wheel (1)located on the feedback spring.To adjust the span, always re

Page 9

9. REVERSE-ACTING AND SPLIT-RANGEReverse-ActingFor reverse-action operation, invert cam. Also reverse connections C1and C2. For single-acting actuator

Page 10 - 15. TECHNICAL DATA

12. REMOVING AND MOUNTING THE I/P UNIT TO THE POSITIONER UNITSwitch off supply air and disconnect input signal (port I). Loosenscrews (3) and remove c

Page 11

13. MAINTENANCEA. Pilot ValveTo remove the pilot valve for cleaning or inspection, remove thescrew (1) and carefully lift out the complete assembly (2

Page 12 - Spare Part List

D. Balance ArmThe balance arm can only be removed after I/P unit, diaphragmand feedback spring have been removed. (See previous sections.)Loosen the s

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