Flowserve S-series PolyChem User Manual
Browse online or download User Manual for Pumps Flowserve S-series PolyChem. Flowserve S-series PolyChem User Manual
- Page / 52
- Table of contents
- BOOKMARKS
- USER INSTRUCTIONS 1
- 1.6 Safety 5
- 1.9 Noise level 9
- 2 TRANSPORT AND STORAGE 10
- 2.2 Handling 10
- 2.3 Lifting 10
- 2.4 Storage 11
- 4 INSTALLATION 14
- 4.1 Location 14
- 4.2 Part assemblies 14
- 4.3 Foundation 14
- 1. Stilt bolt 15
- 2. Nuts 15
- 3. Lock washer 15
- 4. Floor cup 15
- 4.4 Grouting 16
- 4.5 Initial alignment 17
- 4.6 Piping 18
- 0.10.1 ≤≤− A 20
- Suction Discharge 22
- Pump size 22
- 4.7 Electrical connections 23
- 4.9 Protection systems 23
- 5 COMMISSIONING, STARTUP 24
- OPERATION AND SHUTDOWN 24
- 5.2 Pump lubricants 24
- 5.3 Impeller clearance 26
- 5.4 Direction of rotation 26
- 5.5 Guarding 27
- 5.7 Starting the pump 28
- 5.8 Running or operation 28
- 5.9 Stopping and shutdown 29
- 6 MAINTENANCE 30
- 6.1 General 30
- 6.2 Maintenance schedule 31
- 6.3 Spare parts 31
- 6.4 Recommended spares and 31
- 6.5 Tools required 32
- 6.6 Fastener torques 32
- 6.9 Examination of parts 37
- Press force 42
- N (lbf) 42
- Locknut torque 42
- Nm (lbf▪ft) 42
- 8 PARTS LISTS AND DRAWINGS 49
- 8.1 PolyChem S-series 49
- Page 51 of 52 flowserve.com 51
Summary of Contents
USER INSTRUCTIONS PolyChem S-series pumps ISO and ANSI Horizontal, end suction, single stage, centrifugal, chemical process pumps PCN=71569207 1
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 10 of 52 flowserve.com 2 TRANSPORT AND STORAGE 2.1 Consignment receipt and
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 11 of 52 flowserve.com 2.3.2 Lifting pump, motor and baseplate assembly If th
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 12 of 52 flowserve.com 3 DESCRIPTION 3.1 Configurations PolyChem S-series c
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 13 of 52 flowserve.com 3.4 Performance and operation limits This product has
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 14 of 52 flowserve.com Figure 3-3A: Pressure-temperature rating (ISO pump with
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 15 of 52 flowserve.com Experience indicates that a baseplate with a top surfac
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 16 of 52 flowserve.com k) It should be noted that the connecting pipelines mu
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 17 of 52 flowserve.com f) After leveling the baseplate, tighten the anchor bo
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 18 of 52 flowserve.com h) The parallel and angular vertical alignment is made
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 19 of 52 flowserve.com 4.6.4 Allowable nozzle loads 4.6.4.1 Introduction N
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 2 of 52 flowserve.com CONTENTS Page 1 INTRODUCTION AND SAFETY...
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 20 of 52 flowserve.com Figure 4-11: Coordinate system Figure 4-12: Accepta
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 21 of 52 flowserve.com Figure 4-13: Maximum individual loading Suction Dischar
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 22 of 52 flowserve.com Figure 4-16: Maximum Z-axis loading for shaft deflectio
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 23 of 52 flowserve.com 4.7 Electrical connections Electrical connections mus
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 24 of 52 flowserve.com If leakage of product from the pump or its associated s
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 25 of 52 flowserve.com Figure 5-3: Oil viscosity grades Maximum oil temperatur
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 26 of 52 flowserve.com 5.2.2 Grease 5.2.2.1 Regreasable single shielded bear
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 27 of 52 flowserve.com If maintenance work has been carried out to the sites
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 28 of 52 flowserve.com Figure 5-14 d) If motor diameter is smaller than guar
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 29 of 52 flowserve.com Avoid running a centrifugal pump at drastically reduced
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 3 of 52 flowserve.com INDEX Page Additional sources of information (10.3)...
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 30 of 52 flowserve.com 5.10 Hydraulic, mechanical and electrical duty This pr
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 31 of 52 flowserve.com Before working on the pump, take measures to prevent an
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 32 of 52 flowserve.com 6.5 Tools required A typical range of tools that will
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 33 of 52 flowserve.com Tighten the impeller with the impeller wrench from the
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 34 of 52 flowserve.com Place a second mark with the felt tip pen on the bearin
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 35 of 52 flowserve.com The above technique is only applicable if all of the o
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 36 of 52 flowserve.com Design 3 standard is a carbon filled fluoropolymer slee
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 37 of 52 flowserve.com Figure 6-11 ISO Group A and the ANSI pump models when
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 38 of 52 flowserve.com Diameter/tolerance, under bearings: In order to ensure
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 39 of 52 flowserve.com 6.9.4.3 Impeller balancing Shaft whip is deflection wh
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 4 of 52 flowserve.com 1 INTRODUCTION AND SAFETY 1.1 General These instruct
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 40 of 52 flowserve.com This will cause the gland to cock, which causes the sta
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 41 of 52 flowserve.com 6.10 Assembly of pump and seal It is important that a
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 42 of 52 flowserve.com It must be understood that fixtures and equipment used
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 43 of 52 flowserve.com Figure 6-19: Flowserve PolyChem S-series bearings Group
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 44 of 52 flowserve.com 6.10.2.1 Cartridge mechanical seals Sleeve design 1 a
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 45 of 52 flowserve.com e) Locate the rotary seal unit onto the shaft (or slee
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 46 of 52 flowserve.com Figure 6-28 6.10.3.1 Closed impeller vane exception P
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 47 of 52 flowserve.com 7 FAULTS; CAUSES AND REMEDIES The following is a guide
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 48 of 52 flowserve.com Pump not reaching design flow rate ⇓⇓ Pump not reaching
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 49 of 52 flowserve.com 8 PARTS LISTS AND DRAWINGS 8.1 PolyChem S-series I
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 5 of 52 flowserve.com 1.6 Safety 1.6.1 Summary of safety markings These Use
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 50 of 52 flowserve.com 9 CERTIFICATION Certificates, determined from the cont
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 51 of 52 flowserve.com Notes:
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Your Flowserve factory contact: Flowserve Pump Division 3900 Cook Boulevar
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 6 of 52 flowserve.com THERMAL SHOCK Rapid changes in the temperature of the l
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 7 of 52 flowserve.com 1.6.4.2 Marking An example of ATEX equipment marking is
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 8 of 52 flowserve.com 1.6.4.5 Preventing sparks To prevent a potential hazar
USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08 Page 9 of 52 flowserve.com 1.8 Specific machine performance For performance parame
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