Flowserve PMV D3 Digital Positioner User Manual

ManualD3DigitalPositioner

10C– S C+For data for air and electricalconnections, see sectionTechnical Data on page 48.ConnectionsAir:Port S Supply air, 2-7 barPort C+

11Single action positioner(Direct function)Actuator with closing springWhen the control signal increases, thepressure C+ to the actuator is increased.

12OptionHART-connection1 4-20 mA + input signal2 4-20 mA – input signal3 Switch 1 NO4 Switch 1 NC5 Switch 1 COM6 Switch 2 NO7 Switch 2 NC8 Switch 2 CO

131 4-20 mA + input signal2 4-20 mA – input signal3 (Remote unit)4 (Remote unit)5 (Remote unit)9 AUX input 4-20 mA +10 AUX input 4-20 mA –11 4-20 mA

14 7. ControlMenus and pushbuttonsThe positioner is controlled using the fivepushbuttons and the display, which areaccessible when the aluminium cover

15Menu indicatorThere are indicators at both sides of thedisplay window and they indicate as follows:Flashing in position Out of serviceFlashing in po

16BASIC MENUREADBASIC MENUMAN/AUTOBASIC MENU CALIBRATEBASIC MENUSHIFT MENUFULL MENUREADFULL MENUMAN/AUTOFULL MENU CALIBRATEFULL MENUSHIFT MENUFULL MEN

17BASIC MENUCALIBRATEFirst startCalibrate in the basic menu is displayedautomatically the first time the positioner isconnected up, and can be selecte

18The contents of the menu are shown on the next page. The various menutexts are described below.Auto-Cal Auto-tuning and calibration of end positions

19CALIBRATEAutoCalAutoCalStart tuneActuator?rotatingOKTravelCalStart calPerformnormalLOSE PREVVALUE?OK?OKOKOKOKOKCALIBRATETravelCalLOSE PREVVALUE?OK?I

2 Contents1.Introduction ... 3 Safety instructi

20BASIC MENUREADCurrent values can be read using the Read Menu and some values can be reset.Statisticsn cyclesStatisticsacc travelStatisticsmean devSt

21BASIC MENUMAN/AUTOAUT, OK=MANPOS= 12,3%OKMAN, OK=AUTPOS= 12,3%The menu contents are shown in thefigures on the right and the various texts aredescri

22FULL MENUPROTECTIONPROTECTIONnoOKOKPROTECTIONyesThe Write Protect menu is used to protect all essential settings.The menu contents are shown in thef

23FULL MENUSTATUSOKOKSTATUSo o serviceThe Status Menu is used to select whether or not the positioner is in service.The menu contents are shown inthe

24Actuator Type of actuator Size of actuator Time out Rotating Rotating actuator. Small 10 s Linear Linear actuator. Medium 25 sLarge 60 sTexa

25LeverStrokeLeverLever calSETUPActuatorSETUPLeverSETUPDirectionSETUPCharacterSETUPCust chrSETUPcurr rangeDirectiondirectDirectionreverseCharacterline

26TRVL range Setting end positions 0%=0.0% Select Out of Service.Set percentage valuefor desired end posi-tion (e.g. 3%). Set 0% Select In Service.C

27SETUPTrvl rangeSETUPTrvl ctrlSETUPPasscodesSETUPAppearanceSETUPDevicedataTrvl range0%= 0,0%Trvl rangeSet 0%Trvl range100%=100,0%Trvl rangeSet 100%T

28FULL MENUTUNINGClose time Minimum time from fully open to closed.Open time Minimum time from closed to fully open.Deadband Setting deadband. Min. 0.

29TUNINGClose timeTUNINGOpen timeTUNINGDeadbandTUNINGExpertOKOKOKExpertK,Ti,TdExpertSelf testExpertLeakageExpertUndoClose timeMin= 0,05Open timeMin= 0

3 1. IntroductionThe PMV D3 is a digital positioner de-signed primarily for controlling adjustablevalves.The positioner can be used with single ordoub

30FULL MENUALARMSDeviation Alarm generated when deviation occursOn/Off Alarm on/off.Distance Allowed distance before alarm is generated.Time Total dev

31DistanceD = 10.0%TimeT=0.00sAlarm outOFFAlarm outONALARMSDeviationALARMSLimit 1ALARMSLimit 2OKOKOKOKOKOKOKOKOKOKOKOKOKOKOKSeeLimit 1Limit 1Valve act

32Pos=aux External potentiometerOn/Off Function on/off.Max diff Max. allowed deviation between internal and external potentiometer.Alarm out Select O

33ALARMSPos=auxALARMAux inputOn/offonOn/offoffMiniposP= 0,0%MaxposP= 0,0%HysteresisH= 0,0%OKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKAlarm outOFFAlar

34Temp Alarm based on temperature On/Off Temperature alarm on/off. Low temp Temperature setting. High temp Temperature setting. Hysteresis Allowed

35OKOKAlarm outOFFAlarm outONALARMStempOKOKOKOKOKOKOKOKOKFACT SETnoFACT SETyesOKOKPress OKfor 3 sekOKOKDiscardsettings?InputacceptedOKFACT SETDoneOKTe

36

37 8. Maintenance/serviceDisassembling PMVD3Removing cover and inner cover• Unscrew the screws A and remove thecover.• Pull off the arrow pointer, B

38Circuit boards (pcb)Disconnect or switch off the electricpower supply before starting anywork.• Lift off the display pcb.• Unscrew the spacers E, r

Valve blockTurn off the air and electric powersupply before starting any work.• Release the connector F from the proces-sor pcb.¥ R emove the four scr

4 2. StorageGeneralThe PMV positioner is a precision in-strument. Therefore it is essential that it ishandled and stored in the right way. Alwaysfoll

40Transmitter boardsThe equipment for transmitter feedbackconsists of a circuit board A, cam assemblyB and screws.The circuit board exists in four:- w

41BTransmitter board installationCaution! Turn off the power and air supply starting the installation.Important for D3 Intrinsically safe units:Transm

42• Tighten the screws F, on the cam assembly.Do not tighten the screws to hard. The camsshould be able to move in relation to eachother.• Install the

43.

44Disassembling PMV D3 Ex• Loosen the screws A and B and removethe caps C och D.• Remove the inner display cover E byloosening the four screws F.• Car

45Filter change, D3 and D3 ExTurn off the compressed airsupply before starting any work.Otherwise the filter can beuncontrollably blown out of theposi

46Converting for remote controlDisconnect or switch off the electricpower supply before starting anywork.• Remove cover and inner cover, see page37.•

47 9. Trouble shootingFault symptomChange in input signal to positioner doesnot affect actuator position.Change in input signal to positioner ma-kes

48 10. Technical dataRotation angle min. 30° max 100°Stroke 5 - 130 mm (0.2” to 5.1”)Input signal 4 - 20 mAAir supply 2 - 7 bar (30 - 87 psi) Free fro

49Mechanical switchesType SPDTSize Sub Sub miniatureRating 3 A/125 V AC2 A/30 V DCNamur sensorsType Proximity DIN 19234 NAMURLoad current ≤ 1 mA ≤ 3 m

5 3. DesignFilter Display, control push buttonsPositional feedback Processor and motherboardTerminal blockAdjusting-screws,damping

50

51

52

53Certificates

544-20mA input signalPin 1;2AUX input 4-20 mAPin 9;104-20 mA OutputPin 11;12AlarmPin 13;14NAMUR switchesPin 3;4 : Switch 1 Pin 6;7 : Switch 2NON HAZAR

55

564 3 31 17 11 12 13 14 15 16 2 19 10 5 7 86 19 182023 24 25 2627 28

57Pos Part no. Description1 D3-SP6 Cover incl.screws2 D3-SP11 Internal cover incl.screws3 P3-SP13 Cover plate incl. screws4 P5-Sxx Spindle adapter5 D3

581311214 15 16 6591712182010197 8413

59Pos Part no. Description1 D3E-SP2 Front cover incl. screw2 D3E-SP3 Terminal cover incl. screw3 D3E-SP4 Internal cover incl. screws4 P5-Sxx Spindle a

6 4. VariantsD3 270°deg.D3 up to 270° deg for extended travelrange is available. It features all benefits andoptions similar to the standard D3.Commu

Palmstiernas Instrument ABKorta Gatan 9 • 171 54 SolnaTel: +46 (0)8-555106 00 • Fax: +46 (0)8-555106 01E-mail: [email protected] • www.pmv.nuPMW PN 22549/0

7 5. FunctionControl signal 4 - 20 mAPotentiometerPiezo-valve 1Piezo-valve 2DiaphragmPressureregulatorReplaceableFilterAir supply 2 - 6 bar1.2 barVent

8 6. InstallationTubingUse tubes with an inner diameter of mi-nimum 6 mm (1/4”).Air supply requirementsMax. air supply pressure, see the sectionTechni

9MountingN.B. If the positioner is installed in ahazardous environment, it must be of atype approved for this purpose.The D3 positioner has an ISO F05