Flowserve CPXV fitted with Mark 3 ASME hydraulics User Manual

USER INSTRUCTIONS CPXV with Mark 3 ASME hydraulics Installation Operation Maintenance Centrifugal, modular design, vertical sump pump PCN=715692

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 10 of 44 flowserve.com Similarly the motor noise assumed in the “pump and motor” noise

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 11 of 44 flowserve.com 2.2 Handling Boxes, crates, pallets or cartons may be unloaded

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 12 of 44 flowserve.com 3 DESCRIPTION 3.1 Configurations The pump is a modular design

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 13 of 44 flowserve.com 3.4.1 Operating limits Maximum pump ambient temperature: +55 º

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 14 of 44 flowserve.com 4.3.2 Packing pieces Where the sole plate and its counter-face

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 15 of 44 flowserve.com Discharge flange size mm (in.) Maximum forces (F) in kN (lbf)

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 16 of 44 flowserve.com Pa r al l e lAn g u l a r Permissible misalignment limits at wor

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 17 of 44 flowserve.com For Category 2 equipment the monitoring must create an alarm to

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 18 of 44 flowserve.com Grease lubricated electric motor bearings are generally pre-grea

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 19 of 44 flowserve.com 5.2.3 Recommended rolling element bearing grease lubricants Gre

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 2 of 44 flowserve.com CONTENTS Page 1 INTRODUCTION AND SAFETY ...

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 20 of 44 flowserve.com Grease lubricated line bearings require frequent lubrication. G

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 21 of 44 flowserve.com After the temperature stabalization the impeller clearance can b

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 22 of 44 flowserve.com When the pump is re-started, check to ensure leakage is taking p

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 23 of 44 flowserve.com Where pumps operate in a hazardous area refer to section 1.6.4.

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 24 of 44 flowserve.com 5.10.5 Pumped flow Flow must not fall outside the minimum and m

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 25 of 44 flowserve.com 6.2.1 Routine inspection (daily/weekly) The following checks s

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 26 of 44 flowserve.com 6.4 Recommended spares (For two years operation - as per VDMA 2

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 27 of 44 flowserve.com Bolt torque values for class 2 lubricated threads Thread data Ma

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 28 of 44 flowserve.com j) Check that the shaft can turn freely without binding. k) If

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 29 of 44 flowserve.com 6.9 Disassembly Refer to Safety section before dismantling the

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 3 of 44 flowserve.com INDEX Page Additional sources (10.3) ...

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 30 of 44 flowserve.com e) Any long length of shaft should be temporarily supported to

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 31 of 44 flowserve.com c) The bearing carrier retaining ring sub-assembly and bearing

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 32 of 44 flowserve.com 6.11.5 Impeller and casing assembly (threaded on impeller) a)

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 33 of 44 flowserve.com 7 FAULTS; CAUSES AND REMEDIES FAULT SYMPTOM P u m p ove r h e

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 34 of 44 flowserve.com FAULT SYMPTOM P u m p ove r h e a t s a nd se i z es Bea ri

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 35 of 44 flowserve.com 8 PARTS LISTS AND DRAWINGS 8.1 CPXV with Mark 3 ASME hydrauli

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 36 of 44 flowserve.com Item Description 241.1 Tolerance ring 241.2 Tolerance ring 241.3

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 37 of 44 flowserve.com 8.2 CPXV optional features Shaft ‘muff’ coupling Item Descrip

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 38 of 44 flowserve.com CPXV optional features (continued) Enlarged view of intermedia

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 39 of 44 flowserve.com CPXV optional features (continued) CPXV sealing options Sole pl

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 4 of 44 flowserve.com 1 INTRODUCTION AND SAFETY 1.1 General These instructions must

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 40 of 44 flowserve.com CPXV optional features (continued) 7000/1CB9906/842003160/29951/

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 41 of 44 flowserve.com CPXV optional features (continued) Rigid coupling Item Descr

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 42 of 44 flowserve.com 8.3 Parts interchangeability Refer to the factory to ensure int

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 43 of 44 flowserve.com Notes:

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 09-14 Your Flowserve factory contact: Flowserve Pumps Flowserve GB Limited Lowfield

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 5 of 44 flowserve.com 1.6 Safety 1.6.1 Summary of safety markings These User Instruc

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 6 of 44 flowserve.com HAZARDOUS LIQUIDS When the pump is handling hazardous liquids ca

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 7 of 44 flowserve.com The pump will then be supplied with a copy of the Certificate of

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 8 of 44 flowserve.com Where there is any risk of the pump being run against a closed va

CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14 Page 9 of 44 flowserve.com 1.6.4.6 Preventing leakage The pump must only be used to handle