Flowserve VTP Wet Pit User Manual

USER INSTRUCTIONS Vertical Turbine Pumps Wet Pit (VTP) Double Casing (VPC) InstallationOperationMaintenanceE, S and A se

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 10 of 76 flowserve.com 2 TRANSPORT AND STORAGE Consignment receipt

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 11 of 76 flowserve.com Two point lifting of fabricated discharge 2.

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 12 of 76 flowserve.com Lifting of suction barrel 2.3.5Suction barrel

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 13 of 76 flowserve.com Pump must be supported at least two places whe

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 14 of 76 flowserve.com Storage 2.4 Store the pump in a clean, dry lo

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 15 of 76 flowserve.com Sump and deep well VTP 3.1.1 DRIVER DISCHARGE

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 16 of 76 flowserve.com Nomenclature 3.2The pump size/ serial number

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 17 of 76 flowserve.com d) LF type fabricated discharge head (Typicall

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 18 of 76 flowserve.com A shaft sealing arrangement is located in the d

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 19 of 76 flowserve.com d) Bolt on strainer Impellers 3.3.6VTP’s a

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 2 of 76 flowserve.com CONTENTS PAGE PAGE 1 INTRODUCTION AND SAFETY

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 20 of 76 flowserve.com Extra high pressure stuffing box 3.3.7.4In ca

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 21 of 76 flowserve.com Accessories 3.3.8Accessories may be fitted wh

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 22 of 76 flowserve.com provision of correct foundation and installatio

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 23 of 76 flowserve.com Example of pump mounted on a soleplate Lev

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 24 of 76 flowserve.com Lifting and Assembly 4.5Motors may be supplie

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 25 of 76 flowserve.com For pumps supplied with hollow shaft drivers an

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 26 of 76 flowserve.com Installing the fully assembled pump 4.5.2.4If

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 27 of 76 flowserve.com i) Check the fit of the straight key and split

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 28 of 76 flowserve.com Installation of non-adjustable flanged 4.5.3.

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 29 of 76 flowserve.com k) Check the packing slip to see if a guide bu

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 3 of 76 flowserve.com INDEX PAGE PAGE Alignment of shafting (see 4.

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 30 of 76 flowserve.com two line leads. To change direction of rotatio

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 31 of 76 flowserve.com Paral l elAngular a) Pumps with thick flanged

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 32 of 76 flowserve.com DISCHARGESUCTION

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 33 of 76 flowserve.com Table of maximum forces and moments allowed o

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 34 of 76 flowserve.com Auxiliary piping 4.7.3 Drains 4.7.3.1Normal

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 35 of 76 flowserve.com 5 COMMISSIONING, STARTUP, OPERATION AND SHUTDOW

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 36 of 76 flowserve.com Examples of typical pre-lube methods used in th

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 37 of 76 flowserve.com Example (c) Example (d) STARTUPLEVEL25mm (1

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 38 of 76 flowserve.com Enclosed shaft lubrication 5.2.2VTPs with the

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 39 of 76 flowserve.com If, after making the impeller adjustment the p

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 4 of 76 flowserve.com 1 INTRODUCTION AND SAFETY General 1.1 These i

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 40 of 76 flowserve.com Impeller adjustment for a solid shaft 5.3.2dr

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 41 of 76 flowserve.com Then repeat this step for the set of jackscrews

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 42 of 76 flowserve.com Pump submergence 5.6.1Minimum submergence is

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 43 of 76 flowserve.com Typical safety guards 5.7.1.1 After initi

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 44 of 76 flowserve.com Initial Starting 5.7.5 Ensure flushing and/or

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 45 of 76 flowserve.com Typical allowable field vibration values 5.7.

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 46 of 76 flowserve.com Pump and motor bearing temperature 5.8.4 If t

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 47 of 76 flowserve.com 6 MAINTENANCE General 6.1It is the plant oper

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 48 of 76 flowserve.com Routine inspection (daily/weekly) 6.2.1 The f

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 49 of 76 flowserve.com PACKING RING SIZES Packing Dimensions Shaft siz

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 5 of 76 flowserve.com Safety 1.6 Summary of safety markings 1.6.1T

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 50 of 76 flowserve.com Other tools may be required depending on the a

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 51 of 76 flowserve.com Torques for couplings screws 6.6.2 Coupling s

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 52 of 76 flowserve.com Examination of shaft/s 6.9.1Check the shafts

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 53 of 76 flowserve.com When attempting to rework any part, extreme ca

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 54 of 76 flowserve.com Wearing ring tolerance chart for enclosed imp

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 55 of 76 flowserve.com Assembly 6.10To assemble the pump consult the

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 56 of 76 flowserve.com 7 FAULTS; CAUSES AND REMEDIES FAULT SYMPTOM Pu

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 57 of 76 flowserve.com FAULT SYMPTOM Pump overheats and seizes Beari

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 58 of 76 flowserve.com 8 DRAWINGS AND PARTS LISTS Please refer to a

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 59 of 76 flowserve.com Parts identification: Discharge head and colu

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 6 of 76 flowserve.com taken to avoid accidental contact. If complete

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 60 of 76 flowserve.com Parts identification: Bowl assembly 8.1.2Typi

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 61 of 76 flowserve.com Cross Section: Enclosed Tube VTP 8.2 Typical

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 62 of 76 flowserve.com Parts identification: Typical enclosed shaft

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 63 of 76 flowserve.com Parts identification: Bowl and enclosing tube

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 64 of 76 flowserve.com Cross Section: Suction Barrel VTP 8.3Typical

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 65 of 76 flowserve.com Parts identification: Discharge head/column/s

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 66 of 76 flowserve.com Parts identification: Column and bowl assembl

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 67 of 76 flowserve.com Parts list- Column and bowl assembly8.3.2.1Re

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 68 of 76 flowserve.com 11 APPENDIX Bill of Materials Reference Number

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 69 of 76 flowserve.com 99 Housing bearing threaded lineshaft 3240 Bear

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 7 of 76 flowserve.com Marking 1.6.4.2An example of ATEX equipment ma

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 70 of 76 flowserve.com 326 Stud threaded seal housing 6572.# Stud 3

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 71 of 76 flowserve.com 369 Ring flow 370 Sleeve stuffing box 2450 S

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 72 of 76 flowserve.com 418 Washer flat coupling guard 419 Plug pipe s

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 73 of 76 flowserve.com 458 Guard bearing stand 459 Sleeve seal 2445

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 74 of 76 flowserve.com 497 Thrust stand sight glass 8221 Sight glas

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 75 of 76 flowserve.com NOTES:

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 76 of 76 flowserve.com FLOWSERVE REGIONAL SALES OFFICES: USA and Ca

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 8 of 76 flowserve.com Preventing sparks 1.6.4.5 To prevent a potenti

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 10-13 Page 9 of 76 flowserve.com The usual approach is to control the exposure ti