Flowserve APKD User Manual

USER INSTRUCTIONS APKD InstallationOperationMaintenanceDouble-Case, Double Suction Vertical Pump PCN=26999903 07-13 (E) "Original Instructi

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 10 of 55 flowserve.com 2.3.2 Lifting of bowl assembly only Clamp the bowl

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 11 of 55 flowserve.com 2.3.4 Lifting of fully assembled pumps If the pump

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 12 of 55 flowserve.com 2.4 Storage Store the pump in a clean, dry location

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 13 of 55 flowserve.com 3.1.2 Suction barrel (Can) VTP Figure 3.2 3.1.3

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 14 of 55 flowserve.com 3.2.1.1 Types of discharge heads Typical discharge

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 15 of 55 flowserve.com 3.3 Design of major parts 3.3.1 Drivers Solid shaf

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 16 of 55 flowserve.com 3.3.7.1 High pressure stuffing box This type of pa

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 17 of 55 flowserve.com 4 INSTALLATION Equipment operated in hazardous loc

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 18 of 55 flowserve.com c) Do not lift or handle the bowl assembly by the p

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 19 of 55 flowserve.com Sump and piping should be thoroughly cleaned of all

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 2 of 55 flowserve.com 1 INTRODUCTION AND SAFETY ... 3

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 20 of 55 flowserve.com Torque values are for standard fasteners lubricated

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 21 of 55 flowserve.com 4.1.5.3 Installation of non-adjustable flanged coup

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 22 of 55 flowserve.com 4.1.6.2 Installation of solid shaft driver with jac

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 23 of 55 flowserve.com 4.3.1 Leveling of pumps mounted on the discharge he

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 24 of 55 flowserve.com Example of a pump installed with a suction barrel.

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 25 of 55 flowserve.com See section 5.3.2.1 for final coupling alignment fo

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 26 of 55 flowserve.com Take into account the available NPSH that must be hi

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 27 of 55 flowserve.com 4.6.3 Auxiliary piping 4.6.3.1 Drains Normal pump l

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 28 of 55 flowserve.com If there are any circumstances in which the system

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 29 of 55 flowserve.com pump rotor is in the full down position and set the

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 3 of 55 flowserve.com 1 INTRODUCTION AND SAFETY 1.1 General These instru

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 30 of 55 flowserve.com Note and record the T.I.R. reading. If this reading

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 31 of 55 flowserve.com Machinery to be protected at all times by Flowserve

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 32 of 55 flowserve.com Figure 5.3 GUARDS INSTALLED After initial startup

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 33 of 55 flowserve.com until the pumpage is clean. Stopping the pump when

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 34 of 55 flowserve.com 5.8.2 Pumps fitted with packed glands If the pump h

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 35 of 55 flowserve.com 5.10.1 Specific gravity (SG) Pump capacity and tota

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 36 of 55 flowserve.com on the starting device with the words: "Machine

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 37 of 55 flowserve.com All adjustments of the impellers will change the se

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 38 of 55 flowserve.com 1. pump type and pump size 2. serial number of the

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 39 of 55 flowserve.com 6.6 Fastener torques Torque values shown are for st

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 4 of 55 flowserve.com temperature or duty) it is requested that the user se

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 40 of 55 flowserve.com  Disconnect the discharge head [304] and lift  N

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 41 of 55 flowserve.com 6.9.2.1 Shaft/bearing clearance Shaft Size mm (in.)

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 42 of 55 flowserve.com 6.9.4 Wearing ring tolerance chart for enclosed im

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 43 of 55 flowserve.com 6.10 Assembly To assemble the pump, consult the sect

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 44 of 55 flowserve.com 7 FAULTS, CAUSES AND REMEDIES FAULT SYMPTOM Pump ov

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 45 of 55 flowserve.com FAULT SYMPTOM Pump overheats and seizes  Pump will

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 46 of 55 flowserve.com 8 DRAWINGS AND PARTS LISTS 8.1 Cross section: Prod

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 47 of 55 flowserve.com 8.1.1 Parts identification: Discharge head and colu

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 48 of 55 flowserve.com 8.1.2 Parts identification: Bowl assembly Typical w

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 49 of 55 flowserve.com 8.2 Cross section: Suction barrel APKD Typical

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 5 of 55 flowserve.com HOT (and cold) PARTS If hot or freezing components o

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 50 of 55 flowserve.com 8.2.1 Parts identification: Discharge head/column/s

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 51 of 55 flowserve.com 8.2.2 Parts identification: Column and bowl assemb

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 52 of 55 flowserve.com 8.3 General arrangement drawing The typical general

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 53 of 55 flowserve.com NOTES:,...,. FLOWSERVE ...,.

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 54 of 55 flowserve.com NOTES:,...,. FLOWSERVE ...,.

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 55 of 55 flowserve.com FLOWSERVE REGIONAL SALES OFFICES: USA and Canada

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 6 of 55 flowserve.com 1.6.1.2 Marking An example of ATEX equipment marking

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 7 of 55 flowserve.com 1.6.1.5 Preventing sparks To prevent a potential haz

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 8 of 55 flowserve.com Pump noise level is dependent on a number of operatio

APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13 Page 9 of 55 flowserve.com separately with the equipment or attached to side wal