Flowserve U-MAG INNOMAG User Manual

Browse online or download User Manual for Pumps Flowserve U-MAG INNOMAG. Flowserve U-MAG INNOMAG User Manual

  • Download
  • Add to my manuals
  • Print

Summary of Contents

Page 1 - USER INSTRUCTIONS

USER INSTRUCTIONS INNOMAG® U-MAG™ Installation Operation Maintenance Horizontal close coupled, fluoropolymer lined, sealless chemical proces

Page 2

U-MAG ENGLISH 26999990 10-14 Page 10 of 40 its completeness and that there has been no damage in transportation. Any shortage and/or damage

Page 3

U-MAG ENGLISH 26999990 10-14 Page 11 of 40 Figure 2-3 Assembled units and their components are heavy. Failure to properly lift and support

Page 4

U-MAG ENGLISH 26999990 10-14 Page 12 of 40  Pump RPM / Pump power (kW or hp) @ Duty Point  Design Pressure (barg or psig) @ 38°C (100 °F

Page 5 - 1.6 Safety

U-MAG ENGLISH 26999990 10-14 Page 13 of 40 3.4 Design of major parts 3.4.1 Pump casing Ductile iron armor with bonded ETFE lining.

Page 6

U-MAG ENGLISH 26999990 10-14 Page 14 of 40 Figure 3-2 Temperature - °C (°F) -29 (-20) -18 (0) 38 (100) 93 (200) 121 (250) Pressure - bar

Page 7

U-MAG ENGLISH 26999990 10-14 Page 15 of 40 4.3 Foundation A pump should be located near the supply of liquid and have adequate space for

Page 8

U-MAG ENGLISH 26999990 10-14 Page 16 of 40 e) Assemble the stilt bolt up through hole in the bottom plate and hold in place. f) Assemble t

Page 9 - 2 TRANSPORT AND STORAGE

U-MAG ENGLISH 26999990 10-14 Page 17 of 40 b) Inspect for any damage that would impede proper installation or future use of the baseplate.

Page 10 - 2.3 Lifting

U-MAG ENGLISH 26999990 10-14 Page 18 of 40 Avoid the use of throttling valves and strainers in the suction line. Start-up strainers must be

Page 11

U-MAG ENGLISH 26999990 10-14 Page 19 of 40 If there are any circumstances in which the system can allow the pump to run dry, or start up emp

Page 12

U-MAG ENGLISH 26999990 10-14 Page 2 of 40 TABLE OF CONTENTS Page Page 1 INTRODUCTION AND SAFETY ...

Page 13 - 3.4 Design of major parts

U-MAG ENGLISH 26999990 10-14 Page 20 of 40 5.2 Priming and auxiliary supplies 5.2.1 Auxiliary supplies Ensure all electrical, hydraulic

Page 14 - 4.2 Part Assemblies

U-MAG ENGLISH 26999990 10-14 Page 21 of 40 5.6 Hydraulic, mechanical and electrical duty This product has been supplied to meet the perfor

Page 15 - 4.3 Foundation

U-MAG ENGLISH 26999990 10-14 Page 22 of 40 Never use air or compressed inert gas to clean clothes. Before working on the pump, take measure

Page 16 - 4.4 Grouting

U-MAG ENGLISH 26999990 10-14 Page 23 of 40 6.2.3 Periodic inspection (six monthly) a) Check foundation bolts for security of attachment a

Page 17 - 4.5 Piping

U-MAG ENGLISH 26999990 10-14 Page 24 of 40 6.6 Disassembly The preventative maintenance and disassembly procedures are intended for use du

Page 18 - 4.7 Protection systems

U-MAG ENGLISH 26999990 10-14 Page 25 of 40 6.6.2 Wet End Disassembly Skin, eye and respiratory protection are required when handling haza

Page 19 - 5.1 Direction of rotation

U-MAG ENGLISH 26999990 10-14 Page 26 of 40 follow the procedures in the repair sections of this manual. Carefully clean and inspect all int

Page 20 - 5.5 Stopping and shutdown

U-MAG ENGLISH 26999990 10-14 Page 27 of 40 6.9 Containment Shell [3500] Repair Unless there is visual damage to the particulate control r

Page 21 - 6.1 General

U-MAG ENGLISH 26999990 10-14 Page 28 of 40 Figure 6-12 6.10.2 Bushing Installation a) Line up the bushing’s [3300] locking groove with

Page 22 - 6.2 Maintenance schedule

U-MAG ENGLISH 26999990 10-14 Page 29 of 40 k) Repeat the proceeding four steps until you reach the desired diameter. l) Chamfer the front

Page 23 - 6.5 Fastener torques

U-MAG ENGLISH 26999990 10-14 Page 3 of 40 INDEX Page Page Additional information (10.3) ...

Page 24 - 6.6 Disassembly

U-MAG ENGLISH 26999990 10-14 Page 30 of 40 b) Locate and loosen the (2) set screws on the on the outer magnet assembly [0230] with a 3/16 i

Page 25 - 6.7 Examination of parts

U-MAG ENGLISH 26999990 10-14 Page 31 of 40 directly across from the drive pins. Set screw (B) will be perpendicular to the drive pins. Figu

Page 26 - 6.8 Casing [1100] Repair

U-MAG ENGLISH 26999990 10-14 Page 32 of 40 d) Once properly configured, align the (4) holes on the riser block with the (4) holes on the ad

Page 27 - 6.10 Impeller Repair

U-MAG ENGLISH 26999990 10-14 Page 33 of 40 Figure 6-30 6.15 Gasoline Engine Innomag products are only compatible with certain gasoline

Page 28

U-MAG ENGLISH 26999990 10-14 Page 34 of 40 7 TROUBLESHOOTING 7.1 Faults, causes and remedies The following is a guide to troubleshoo

Page 29 - 6.12 Drive End Disassembly

U-MAG ENGLISH 26999990 10-14 Page 35 of 40 FAULT SYMPTOM Pump overheats and seizes  Pump vibrates or is nois y  Pump requires excessive

Page 30 - 6.13 Drive End Assembly

U-MAG ENGLISH 26999990 10-14 Page 36 of 40 FAULT SYMPTOM Pump overheats and seizes  Pump vibrates or is nois y  Pump requires excessive

Page 31

U-MAG ENGLISH 26999990 10-14 Page 37 of 40 8 PARTS LISTS AND DRAWINGS 8.1 Sectional drawing HI # FIN # Part HI # FIN # Part 1 1100 Ca

Page 32

U-MAG ENGLISH 26999990 10-14 Page 38 of 40 flowserve.com 8.2 Parts interchangeability A - 56C ADP-0900-SI MAO-0901-SI RGC-0900-SI SLC-090

Page 33 - 6.15 Gasoline Engine

U-MAG ENGLISH 26999990 10-14 Page 39 of 40 flowserve.com 8.3 General arrangement drawing The typical general arrangement drawing and any s

Page 34 - 7 TROUBLESHOOTING

U-MAG ENGLISH 26999990 10-14 Page 4 of 40 1 INTRODUCTION AND SAFETY 1.1 General These instructions must always be kept close to the prod

Page 35

U-MAG ENGLISH 26999990 10-14 Page 40 of 40 flowserve.com Your Flowserve factory contact: Flowserve INNOMAG® Sealless Pumps 409

Page 36

U-MAG ENGLISH 26999990 10-14 Page 5 of 40 1.6 Safety 1.6.1 Summary of safety markings These User Instructions contain specific safety mar

Page 37 - 8.1 Sectional drawing

U-MAG ENGLISH 26999990 10-14 Page 6 of 40 HANDLING COMPONENTS Many precision parts have sharp corners and the wearing of appropriate safety

Page 38 - 6" (160mm)

U-MAG ENGLISH 26999990 10-14 Page 7 of 40 Never change conditions of service without approval of authorized Flowserve distributor. Excessiv

Page 39

U-MAG ENGLISH 26999990 10-14 Page 8 of 40 The temperature rise at the bearings and due to the minimum permitted flow rate is taken into acco

Page 40

U-MAG ENGLISH 26999990 10-14 Page 9 of 40 1.7 Nameplate and safety labels 1.7.1 Nameplate For details of nameplate, see the Declaration o

Comments to this Manuals

No comments