Flowserve Mark 3 User Manual

® Pump Division Mark 3 High Silicon Iron Pumps USER INSTRUCTIONS: INSTALLATION, OPERATION, MAINTENANCE PCN=71569249 09-04 (E) The

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®The pump may be stored as above for up to 6 months. Consult Flowserve for pre

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®3.2 Nomenclature The pump size will be engraved on the nameplate typically as

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®Figure 3-2: Alloy cross-reference chart Flowserve Material Code Designation Du

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®4.2 Part assemblies The supply of motors and baseplates are optional. As a r

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®e) Assemble the stilt bolt up through hole in the bottom plate and hold in pl

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®vertical alignment, and by moving the pump for horizontal alignment. e) If th

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®j) Grout the baseplate. A non-shrinking grout should be used. Make sure tha

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®equal to the fastener diameter but that do not bottom out in the tapped holes

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®4.6.6 Auxiliary piping 4.6.6.1 Mechanical seal When the pump is intended to

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ® Figure 4-14 Figure 4-15 4.7 Electrical connections Electrical connectio

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®CONTENTS Page 1 INTRODUCTION AND SAFETY ... 3 1.1 Ge

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®g) Operate the pump for at least an hour or until it reaches final operating

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®Note that on ANSI 3A™ power ends there is no constant level oiler. As stated

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®Figure 5-5: Maximum external housing temperatures Lubrication Temperature Oil

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®5.3 Impeller clearance The impeller clearance was set at the factory based on

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®following instructions enable the user to properly fit this guard to the pump

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®life, shaft deflection and bearing housing vibration limits documented in the

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ® Ensuring that NPSHA is larger than NPSHR by the suggested margin will greatly

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®d) Check bearing lubricant level, and the remaining hours before a lubricant

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®impeller. It also contains “nose cones” which protect shaft threads and O-rin

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ® The impeller could have sharp edges, which could cause an injury. It is very

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®1 INTRODUCTION AND SAFETY 1.1 General These instructions must always be ke

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ® 6.7 Disassembly 6.7.1 Pump removal a) Before performing any maintenance,

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ® Figure 6-8 Figure 6-9 u) If the pump has lip seals, a deflector [2540] wi

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®This is accomplished by removing the cap screws [6570.5], which thread into th

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®A micrometer should be used to check these outside diameter (OD) dimensions on

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®both the IB and OB bearing surfaces are consistently within the minimum/maximu

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®concentricity should be less than 0.13 mm (0.005 in.). The diagram below show

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®Figure 6-20: Flowserve Mark 3 bearings Group Type of bearing Inboard single r

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ® An alternate method of installing bearings is to heat the bearings to 93 °C (

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®style, the cavity between these two lips should be 1/2 to 2/3 filled with grea

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®Configuration A: Tap 5 (top) – As shown in Section 8. • Casing seal chamber [

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®1.6 Safety 1.6.1 Summary of safety markings These User Instructions contain

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®c) Install the packing rings [4130] and seal cage halves [4134] into the stuf

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ® 7 FAULTS; CAUSES AND REMEDIES The following is a guide to troubleshooting pr

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®Pump not reaching design flow rate ⇓⇓ Pump not reaching design head (TDH) ⇓⇓

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®BLANK Page 43 of 48

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®8 PARTS LIST AND DRAWINGS 8.1 Mark 3 High Silicon Iron Pump, Group 2 Page

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ® Item No. Part Description Item No. Part Description 1100 Casing 4310

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®8.2 General arrangement drawing The typical general arrangement drawing and a

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®BLANK Page 47 of 48

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ® FLOWSERVE REGIONAL SALES OFFICES: USA and Canada Flowserve Corporation (P

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®immediate area. Note: bearing housings must not be insulated and drive motors

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®1.6.4.2 Marking An example of ATEX equipment marking is shown below. The act

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®To avoid potential hazards from fugitive emissions of vapor or gas to atmosphe

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®1.8 Noise level The values are based on the noisiest non-geared electric moto

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04 ®2 TRANSPORT AND STORAGE 2.1 Consignment receipt and unpacking Immediately a