Flowserve CPXV fitted with WW User Manual

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USER INSTRUCTIONS
CPXV fitted with WW/CW hydraulics
Centrifugal, modular design, vertical sump pumps
PCN=85392698 10-09 (E) Original instructions.
Installation
Operation
Maintenance
These instructions must be read prior to installing,
operating, using and maintaining this equipment.
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Summary of Contents

Page 1 - USER INSTRUCTIONS

USER INSTRUCTIONS CPXV fitted with WW/CW hydraulics Centrifugal, modular design, vertical sump pumps PCN=85392698 10-09 (E) Original instruct

Page 2

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 10 of 36 flowserve.com Typical sound pressure level LpA at 1 m reference 20 µPa, dB

Page 3

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 11 of 36 flowserve.com A crane must be used for all pump sets in excess of 25 kg (5

Page 4

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 12 of 36 flowserve.com 3.4 Performance and operating limits This product has been s

Page 5 - 1.6 Safety

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 13 of 36 flowserve.com 4.5 Piping Protective covers are fitted to the pipe connect

Page 6

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 14 of 36 flowserve.com Double seals require a barrier liquid between the seals, comp

Page 7

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 15 of 36 flowserve.com 4.7 Protection systems The following protection systems are

Page 8

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 16 of 36 flowserve.com 5.2 Pump lubricants 5.2.1 Recommended oil lubricants * No

Page 9 - 2 TRANSPORT AND STORAGE

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 17 of 36 flowserve.com 5.2.5.2 Grease lubricated bearings When grease nipples are f

Page 10 - 2.3 Lifting

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 18 of 36 flowserve.com 5.8 Running the pump 5.8.1 Pumps fitted with packed gland

Page 11

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 19 of 36 flowserve.com 5.9 Stopping and shutdown a) Close the outlet valve, but e

Page 12

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 2 of 36 flowserve.com CONTENTS Page 1 INTRODUCTION AND SAFETY ...

Page 13 - 4.5 Piping

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 20 of 36 flowserve.com Oil and grease leaks may make the ground slippery. Machine m

Page 14 - 4.6 Electrical connections

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 21 of 36 flowserve.com 6.2.3 Re-lubrication For general guidelines refer to section

Page 15 - OPERATION AND SHUTDOWN

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 22 of 36 flowserve.com 6.6 Casing, seal housing and fastener torques Fastener Scre

Page 16 - 5.2 Pump lubricants

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 23 of 36 flowserve.com On product lubricated bearings it is recommended that these a

Page 17 - 5.7 Starting the pump

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 24 of 36 flowserve.com 6.10 Examination of parts Used parts must be inspected befo

Page 18 - 5.8 Running the pump

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 25 of 36 flowserve.com On aggressive solvent/acid vapor service a special fluoro-si

Page 19 - 6.1 General

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 26 of 36 flowserve.com 6.11.7 Coupling, motor and ancillaries a) Reconnect pump an

Page 20 - 6.2 Maintenance schedule

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 27 of 36 flowserve.com 7 FAULTS; CAUSES AND REMEDIES FAULT SYMPTOM Pump overheats

Page 21 - 6.5 Tools required

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 28 of 36 flowserve.com FAULT SYMPTOM Pump overheats and seizes ⇓⇓⇓⇓⇓⇓⇓⇓ Bearings hav

Page 22 - 6.8 Renewal clearances

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 29 of 36 flowserve.com 8 PARTS LISTS AND DRAWINGS 8.1 CPXV – WW/CW Drawing taken

Page 23 - 6.9 Disassembly

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 3 of 36 flowserve.com INDEX Page Additional sources (10.3)...

Page 24 - 6.11 Assembly

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 30 of 36 flowserve.com CPXV – WW/CW parts list Item Description 1100 Casing 1350.1

Page 25

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 31 of 36 flowserve.com 8.2 CPXV – WW/CW bearing options 4330241.42530.3241.33300.13

Page 26

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 32 of 36 flowserve.com 8.3 CPXV – WW/CW sealing options 4590.32400.26572.241304134

Page 27

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 33 of 36 flowserve.com 8.4 Parts interchangeability Refer to the factory to ensure

Page 28

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 34 of 36 flowserve.com Notes:

Page 29 - 8.1 CPXV – WW/CW

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 35 of 36 flowserve.com Notes:

Page 30 - CPXV – WW/CW parts list

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Your Flowserve factory contacts: Flowserve Pumps Flowserve GB Limited Lowfie

Page 31

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 4 of 36 flowserve.com 1 INTRODUCTION AND SAFETY 1.1 General These instructions m

Page 32

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 5 of 36 flowserve.com If the conditions of service on your purchase order are going

Page 33

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 6 of 36 flowserve.com If the temperature is greater than 80 ºC (175 ºF) or below -5

Page 34

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 7 of 36 flowserve.com The output from a variable frequency drive (VFD) can cause add

Page 35

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 8 of 36 flowserve.com Where there is any risk of the pump being run against a closed

Page 36

CPXV - WW/CW USER INSTRUCTIONS ENGLISH 85392698 10-09 Page 9 of 36 flowserve.com To avoid potential explosion hazards during maintenance, the t

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