Flowserve HWX Worthington User Manual

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Summary of Contents

Page 1 - USER INSTRUCTIONS

USER INSTRUCTIONS Worthington® HWX centrifugal pumps Installation Ope

Page 2 - CONTENTS

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 10 of 40 Motor size and speed kW (hp) 3500 rpm 2900 rpm 1750 rpm 1450 rpm Pump onl

Page 3

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 11 of 40 1.10 CE Declaration

Page 4 - 1.6 Safety

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 12 of 40 2.0 TRANSPORT AND STORAGE 2.1 Consignment receipt and unpacking Immediately after receipt of th

Page 5

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 13 of 40 2.5 Recycling and end of product life At the end of the service life of the product or its part

Page 6

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 14 of 40 Fan cooling is supplied always as a standard for Oil Cascade sump. No cooling is required for p

Page 7

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 15 of 40 4.3.2 Steel foundation When the pump unit is mounted directly on structural steel frame, it sha

Page 8 - 1.7 Warning label

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 16 of 40 How the alignment of the coupling should be done you can see on the sketches and explanations b

Page 9 - 1.9 Noise level

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 17 of 40 4.7 Final shaft alignment check After connecting piping to the pump, rotate the shaft several t

Page 10

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 18 of 40 1 Trico-Oiler 2 Counter nut 3 Leveling screw 4 Fixing screw a) To check qu

Page 11 - 1.10 CE Declaration

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 19 of 40 5.2.6 Lubrication Table OilPure Oil MistLubricationLubrication serviceTypeMineral Oil(Petroleum

Page 12 - 2.4 Storage

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 2 of 40 CONTENTS PAGE 1.0 INTRODUCTION AND SAFETY ... 3 1.1 GENERAL ...

Page 13

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 20 of 40 5.3 Direction of rotation The sense of rotation of the pump is counter clockwise (CCW); lookin

Page 14 - 4.2 Part Assemblies

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 21 of 40 help the user to decide how to evaluate the implications of any change. If in doubt contact you

Page 15 - 4.4 Initial alignment

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 22 of 40 Never clean equipment with inflammable solvents or carbon tetrachloride. Protect yourself agai

Page 16 - 4.6 Electrical connections

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 23 of 40 6.4 Recommended spares Spares Recommended Part Start up Normal Maintenance No. of identical

Page 17 - 5.2 Pump Lubricants

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 24 of 40 M45 3375 (2489) 4875 (3596) 4950 (3651) 1425 (1051) 1800 (1328) 7050 (5200)

Page 18

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 25 of 40 6.6 Disassembly Refer to section 1.6, Safety, before dismantling the pump. Before dismantling

Page 19

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 26 of 40 As a reminder of the orientation of the casing cover and the bearing housing you might match

Page 20

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 27 of 40 In particular, fault diagnosis is essential to enhance pump and plant reliability. To perform

Page 21 - 6.1 General

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 28 of 40 Do not attempt to inspect condition of bearings until they have been cleaned. c) Solvent for

Page 22 - 6.3 Spare parts

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 29 of 40 IMPELLERHANDGRINDERIMPELLERRING Figure 6.3 b) Determine that impeller has cooled to ambient t

Page 23 - 6.5 Fastener torques

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 3 of 40 1.0 INTRODUCTION AND SAFETY 1.1 General These Instructions must always be kept close to produc

Page 24

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 30 of 40 • then by comparing diameter of bore of impeller with corresponding diameter of shaft. Diamete

Page 25 - 6.6 Disassembly

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 31 of 40 wide flange of the outer race towards the coupling. The outer thrust bearings is to be placed o

Page 26 - 6.7 Examination of parts

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 32 of 40 If you disassemble bearing housing, reassemble it in accordance with the procedure outlined abo

Page 27

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 33 of 40 Try to turn the rotor by hand.If the rotor cannot be turned, the pump must be disassembled, re

Page 28 - 6.8 Assembly

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 34 of 40 Plan 02 is a dead ended seal chamber with no flush fluid circulation. Flushing is not necessary

Page 29 - IMPELLER

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 35 of 40 8.0 FAULTS; CAUSES AND REMEDIES FAULT SYMPTOM Pump overheats and seizes ⇓⇓⇓⇓⇓⇓⇓⇓ Bearings have

Page 30

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 36 of 40 FAULT SYMPTOM Pump overheats and seizes ⇓⇓⇓⇓⇓⇓⇓⇓ Bearings have short life ⇓⇓⇓⇓⇓⇓⇓⇓ Pump vibrat

Page 31

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 37 of 40 9.0 CERTIFICATION Certificates determined from the contract requirements are provided with thes

Page 32 - 7.1 Seal and seal systems

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 38 of 40 10.4 Abbreviations Quantity ISO unit ISO unit abbreviation Multiplication Factor 1 US unit US

Page 33

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 39 of 40 AFTERMARKET DIRECTORY OUR ADDRESS Flowserve (Austria) GmbH Tel: +43 / 2236 / 31530 Industrie

Page 34

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 4 of 40 1.6 Safety 1.6.1 Summary of safety markings These user instructions contain specific safety mark

Page 35

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 40 of 40 Your Flowserve factory contacts: Flowserve (Austria) GmbH Industriestraße B6 2345 Brunn am G

Page 36

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 5 of 40 run-up process (See section 5 Commissioning, startup, operation and shutdown). NEVER RUN THE P

Page 37

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 6 of 40 party responsible for assembling the pump set shall select the coupling, driver and any addition

Page 38 - 10.4 Abbreviations

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 7 of 40 atmosphere is prevented. In addition it is essential to make sure that seal chambers, auxiliary

Page 39 - AFTERMARKET DIRECTORY

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 8 of 40 1.7 Warning label

Page 40

HWX USER INSTRUCTIONS ENGLISH - 07/14 Page 9 of 40 1.8 Specific machine performance For performance parameters see section 1.5, Duty conditions. W

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