Flowserve Byron Jackson Type M User Manual

Byron Jackson Type M Double Mechanical Seal Submersible Pumping Unit USER INSTRUCTIONS: INSTALLATION, OPERATION, MAINTENANCE PCN=85392711

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 10 of 68 2.2 Transport 2.2.1 Safety instructions

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 11 of 68 2. Refer to Figure 2. Place a wire a

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 12 of 68 2.3 Storage and shipping For the remov

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 13 of 68 Store pumping unit NOTE The following

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 14 of 68 3 DESCRIPTION 3.1 Configurations 3.1.1

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 15 of 68 3.3 Performance and operating limits 3

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 16 of 68 3.4 Preconditions at the installation

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 17 of 68 3.5 Electrical requirements 3.5.1 Gene

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 18 of 68 With variations in voltage, the motor c

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 19 of 68 4 INSTALLATION AND UNINSTALLA-TION 4.1

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 20 of 68 • An adequate supply of approved threa

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 21 of 68 Figure 5 Motor U-plate Nominal motor

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 22 of 68 Figure 6 Scheme of water supply syste

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 23 of 68 4.4 Installation 4.4.1 Safety instructi

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 24 of 68 4.4.4 Arrange components for installat

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 25 of 68 4.4.5 Inspect components 1. Remove the

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 26 of 68 4.4.6 Install motor Transport the moto

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 27 of 68 4.4.7 Install coupling NOTE Not all c

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 28 of 68 Figure 11 Motor half coupling compon

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 29 of 68 Variant B: One-piece coupling See Fig

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 3 of 68 CONTENTS PAGE 1 INTRODUCTION AND SAFE

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 30 of 68 4.4.8 Install pump bowl assembly NOTE

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 31 of 68 c. Install the pipe using chain tongs.

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 32 of 68 4.4.9 Install impeller NOTE Not all c

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 33 of 68 4.4.10 Vent motor 1. Remove the oil v

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 34 of 68 - by the coupling pin (697-1) and the

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 35 of 68 4.4.11 Install power cable NOTE Not

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 36 of 68 Power cable for voltages of 2 300 V and

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 37 of 68 7. See Figure 24. Align plug connect

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 38 of 68 Power cable for voltages of 4 000 V and

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 39 of 68 4.4.12 Fasten the power cable to the c

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 4 of 68 6 MAINTENANCE ...

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 40 of 68 4.4.13 Install riser pipe, fasten powe

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 41 of 68 Use of BAND-IT steel bands 1. Cut off

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 42 of 68 5. Rotate the tool over the buckle, ba

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 43 of 68 4.4.14 Connect power cable to terminal

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 44 of 68 8. Perform continuity test as describe

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 45 of 68 4.5 Uninstallation 4.5.1 Safety instru

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 46 of 68 5 COMMISSIONING STARTUP, OP-ERATION AN

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 47 of 68 CAUTION In the event the pumping unit d

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 48 of 68 • Some wells will always produce a sma

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 49 of 68 5.5 Stopping and shutdown To stop the

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 5 of 68 1 INTRODUCTION AND SAFETY 1.1 About th

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 50 of 68 6 MAINTENANCE 6.1 Safety instructions

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 51 of 68 6.3 Working substances and auxiliary a

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 52 of 68 6.7 Periodic testing of motor and pump

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 53 of 68 • Shut-off head reduced by 10 % - 15 %

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 54 of 68 6.9 Spare parts 6.9.1 Recommended spar

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 55 of 68 Storage of rubber parts, e. g. spare O-

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 56 of 68 7 FAULTS, CAUSES AND REMEDIES DANGER

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 57 of 68 FAULT SYMPTOM Motor protection triggere

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 58 of 68 FAULT SYMPTOM Motor protection triggere

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 59 of 68 8 PARTS LIST AND DRAWINGS

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 6 of 68 Flowserve products or removal of origina

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 60 of 68 9 CERTIFICATION Certificates determined

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 61 of 68 10 OTHER RELEVANT DOCUMENTA-TION AND MA

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 62 of 68 11 GLOBAL CONTACT POINTS, EU CE MARKER

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 63 of 68 12 APPENDIX

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 12.1 Scope of delivery

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 12.2 Data sheet

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 12.3 Tightening torques

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 12.4 Safety data sheet for motor oil

®® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 USA and Canada Flowserve Corporation Headqua

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 7 of 68 1.6.2 General safety instructions NOTE

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 8 of 68 Non-authorized utilization of the pumpin

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04 Page 9 of 68 2 TRANSPORT AND STORAGE 2.1 Consignmen