Flowserve PLEUGER User Manual download pdf (Page 2)

PLEUGER STANDARD USER INSTRUCTIONS ENGLISH 71569293 01-13

Page 2 of 40 flowserve.com

CONTENTS

Page

1 INTRODUCTION AND SAFETY ............................ 3

1.1 General ........................................................... 3

1.2 CE marking and approvals .............................. 3

1.3 Disclaimer ....................................................... 3

1.4 Copyright ......................................................... 3

1.5 Duty conditions ................................................ 3

1.6 Safety .............................................................. 4

2 TRANSPORT AND STORAGE .............................. 9

2.1 Consignment receipt and unpacking............... 9

2.2 Handling and lifting.......................................... 9

2.3 Storage .......................................................... 10

2.5 Recycling and end of product life .................. 10

3 DESCRIPTION .................................................... 10

3.1 Technical data ............................................... 10

3.2 Delivery contents ........................................... 10

3.3 General data ................................................. 11

3.4 General description ....................................... 11

3.5 Submersible motor ........................................ 12

3.6 Pump and check valve .................................. 13

4 INSTALLATION .................................................... 14

4.1 Hydraulic installation ..................................... 14

4.2 General advice for installation ....................... 14

4.3 Flexible hose riser pipe ................................. 14

4.4 Centralizers ................................................... 14

4.5 Checks before installation ............................. 14

4.6 Installation of pre-assembled pump units ..... 15

4.7 Riser pipes with flange connections.............. 15

4.8 Riser pipe with pipe socket ........................... 15

4.9 Assembly of submersible motor pumps

before installation ........................................ 15

5 ELECTRICAL CONNECTIONS ........................... 16

5.1 Motor ............................................................. 16

5.2 Protective measures against

shock-hazard voltage .................................. 16

5.3 Motor protection ............................................ 17

5.4 Short circuit protection .................................. 17

5.5 Motor connection diagrams ........................... 18

5.6 Adjustments for soft-starter and

soft stop devices ......................................... 20

5.7 Operation of submersible motors with

static frequency converter ........................... 20

5.8 Resistance sensor PT100 (RTD) .................. 21

Page

6 MOTOR FILLING ................................................ 21

6.1 Antifreeze ...................................................... 21

6.2 Type of use ................................................... 22

6.3 Filling quantities ............................................ 22

6.4 Accessories and hardware for filling

and topping up ............................................ 22

6.5 General information about filling ................... 22

6.6 Filling instructions ......................................... 23

7 COMMISSIONING, START-UP

AND SHUTDOWN ........................................... 31

7.1 Commissioning ............................................. 31

7.2 Operation ...................................................... 31

7.3 Switching off the unit ..................................... 32

8 MAINTENANCE .................................................. 32

8.1 General information ...................................... 32

8.2 Pump units .................................................... 32

8.3 Measuring insulation ..................................... 32

8.4 Removal of the pump unit ............................. 33

8.5 Overhaul of the pump unit ............................ 33

9 FAULTS; CAUSES AND REMEDIES .................. 35

10 CERTIFICATION ............................................... 37

1 2 3 4 5 6 7 ... 39 40

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